PRA-RANCANGAN PABRIK BTX DARI TANDAN KOSONG KELAPA SAWIT (TKKS) MELALUI PROSES CATALYTIC FAST PYROLYSIS (HZSM-5) DENGAN KAPASITAS 125.000 TON/TAHUN

Fathia Saputri, Nanda and Rubiyanto Fathurochman, Rochmat (2021) PRA-RANCANGAN PABRIK BTX DARI TANDAN KOSONG KELAPA SAWIT (TKKS) MELALUI PROSES CATALYTIC FAST PYROLYSIS (HZSM-5) DENGAN KAPASITAS 125.000 TON/TAHUN. Bachelor thesis, Institut Teknologi Kalimantan.

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Abstract

Benzene, toluene, xylene (BTX) diproduksi melalui proses catalytic reforming naphtha dari minyak bumi. Akan tetapi, cadangan bahan baku minyak bumi yang saat ini menjadi sumber energi utama semakin menurun dan diperkirakan hanya dapat bertahan selama 13 tahun. Salah satu cara untuk mengurangi pemakaian cadangan minyak bumi untuk produksi BTX adalah memanfaatkan limbah kelapa sawit. Limbah kelapa sawit yang digunakan adalah Tandan Kosong Kelapa Sawit (TKKS) yang memiliki kandungan lignoselulosa yang tinggi serta harga yang murah sehingga dapat menjadi bahan baku produksi BTX. Proses produksi BTX dengan bahan baku TKKS melalui proses Catalytic Fast Pyrolysis (CFP) dengan bantuan katalis HZSM – 5 menggunakan Bubbling Fluidized Bed Reactor dengan suhu 500oC dan tekanan 1 atm. Pabrik BTX dirancang dengan kapasitas 125.000 ton/tahun dengan jumlah bahan baku berupa TKKS sebanyak 2.757.472,092 ton/tahun. Produk yang dihasilkan berupa BTX dengan kemurnian 99%. Lokasi pendirian pabrik direncanakan berdiri di KEK MBTK, Kutai Timur, Kalimantan Timur. Pabrik ini mempekerjakan 114 pekerja dengan waktu operasi 24 jam selama 30 hari dalam satu tahun. Berdasarkan hasil analisis ekonomi, biaya modal tetap pabrik (FCI) sebesar Rp357,874,969,348.08, biaya modal kerja (WCI) sebesar Rp61,561,061,241.07, jumlah modal investasi (TCI) sebesar Rp419,436,030,589.15. Biaya fabrikasi (MC) sebesar Rp5,272,138,617,228.30, biaya pengeluaran umum (GE) sebesar Rp521,420,302,802.80, jumlah biaya produksi total (TPC) sebesar Rp5.793.558.920.031,10. IRR sebesar 22%, POT selama 4,36 tahun, ROI sebesar 41,22% dan BEP 57,81% dan SDP 49,10%. Berdasarkan analisis ekonomi, maka pabrik BTX dari Tandan Kosong Kelapa Sawit (TKKS) ini dikatakan layak untuk didirikan. Kata kunci: Benzene Toluene Xylene, Catalytic Fast Pyrolysis, HZSM-5, Tandan Kosong Kelapa Sawit

Item Type: Thesis (Bachelor)
Subjects: T Technology > T Technology (General)
T Technology > TP Chemical technology
T Technology > TS Manufactures
Divisions: Jurusan Teknologi Industri dan Proses > Teknik Kimia
Depositing User: Rochmat Rubiyanto F
Date Deposited: 02 Aug 2021 05:27
Last Modified: 02 Aug 2021 05:27
URI: http://repository.itk.ac.id/id/eprint/4332

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